تحلیل وبررسی یک رویکرد یکپارچه بهره‌ور فراگیر مبتنی بر قابلیت اطمینان در سیستم‌های نگهداری و تعمیرات

نوع مقاله : مقاله پژوهشی

نویسندگان

1 دانشکده مهندسی مدیریت و مهندسی صنایع،دانشگاه صنعتی مالک اشتر،تهران،ایران

2 استادیار گروه مهندسی صنایع، دانشکده فنی و مهندسی ، دانشگاه جامع امام حسین، تهران،ایران

dmej/dmej.2024.222756.1030

چکیده

در حالی که ادغام نگهداری و تعمیرات بهره‌ور فراگیر (TPM) و نگهداری و تعمیرات مبتنی بر قابلیت اطمینان (RCM) به وضوح یک موضوع اصلی در زمینه مدیریت نگهداری و تعمیرات است، متأسفانه در ادبیات توجه محدودی به آن شده است. این موضوع فاقد یک روش ساختار‌یافته برای تجهیزات عملیاتی است؛ بنابراین، این تحقیق از ماهیت مکمل دو راهبرد ذکر شده برای ارائه یک رویکرد عملیاتی یکپارچه به‌منظور افزایش دسترسی تجهیزات با هدف طراحی و بهبود برنامه‌های نگهداری و تعمیرات برای یک سیستم عمومی استفاده می‌کند. همچنین شامل کاربرگ‌های‌ عملیاتی خاص می‌شود که از وظایف نگهداری مستقل تا اقدامات بهبود قابلیت نگهداری و آموزش کارکنان را دربرمی‌گیرد. این پژوهش به شیوه آمیخته پرسشنامه‌ای و کتابخانه‌ای و از نوع تحلیل اسنادی می‌باشد. به‌منظور تجزیه‌وتحلیل یافته‌ها اقدام به طبقه‌بندی، استدلال و استنتاج منطقی شده است. بررسی ادبیات ثابت کرد که اگر نگهداری و تعمیرات مبتنی بر قابلیت اطمینان در چارچوب نگهداری و تعمیرات بهره‌ور فراگیر توسعه یابد، نتایج بهتری را تسهیل می‌کند، زیرا بر نگهداری پیشگیرانه تمرکز دارد. همچنین هر دو رویکرد با اهداف یکسان، موجب افزایش کیفیت، قابلیت اطمینان، دسترسی و عملکرد تجهیزات از طریق حذف ضایعات می‌گردند. این تحقیق به شرکت‌ها این فرصت را می‌دهد تا از مزایای یک چارچوب عملیاتی که به طور مؤثر روش‌های نگهداری و تعمیرات طولانی‌مدت را ادغام می‌کند، بهره ببرند و به متخصصان و اپراتورها در طول عملیات روزانه خود کمک می‌کند.

کلیدواژه‌ها

عنوان مقاله [English]

The Study of a Total Productive Integrated Approach Based on Reliability in Maintenance Systems

نویسندگان [English]

  • Mehdi Khosronia 1
  • Saeed Ramezani 2
1 Faculty of Management Engineering and Industrial Engineering, Malek Ashtar University of Technology,Tehran,Iran
2 Assistant Professor, Department of Industrial Engineering, Faculty of Engineering, Imam Hussain University,Tehran,Iran
چکیده [English]

While the integration of Total Productive Maintenance (TPM) and Reliability-centered maintenance (RCM) is clearly a major issue in maintenance management. Unfortunately, limited attention has been paid to it in the literature. It lacks a structured approach to operational equipment. Therefore, this research uses the complementary nature of the two strategies to provide an integrated operational approach to increase equipment availability with the aim of designing and improving maintenance plans for a public system. It also includes specific operational worksheets, ranging from autonomous maintenance tasks to maintainability improvement measures and employee’s education and training. This research is a mixed method of questionnaire and library and document analysis type. In order to analyze the findings, classification, reasoning and logical inference have been done. literature review and development of the proposed model proved that RCM if developed within the TPM framework improves better results, because it focuses on preventive maintenance. Also, both approaches with the same goals increase the quality, reliability, availability and performance of equipment by eliminating waste. This research gives companies the opportunity to reap the benefits of an operational framework that effectively integrates long-term maintenance methods, helping technicians and operators during their daily operations.

کلیدواژه‌ها [English]

  • Total Productive Maintenance (TPM)
  • Reliability- Centered Maintenance (RCM)
  • Autonomous Maintenance
  • Preventive Maintenance

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